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Doomsday Lab@morilab ·
Bluetooth speaker shell to car jump starter (part 1): 12 × 2500mAh cells in 3P4S, AWithZ welder on auto fires 0.5 s after contact, insulating paper on the negative-can side against shorts, 16.01V after welding; lead-acid tester reads 12.6mΩ / CCA 264; three layers of nickel strip still weld through — ‘a hundred-odd yuan to buy one beats building it’
A car jump starter built into a solar Bluetooth speaker shell scored on Douyin. The cells were also cheap finds from the Douyin store, all around 2500; plus a Type-C 5V input charging board. He’d made a spot welder from a microwave transformer before — hard work and poor results; then he picked up an AWithZ spot welder, one charge lasts a long time, a hundred-odd yuan (bigger discount when it was 168), and it comes with small nickel strips. Before welding, stick insulating paper on the negative-can side so overheating can’t short + to −. 3P4S; the welder is on auto — it fires 0.5 s after contact; weld one end first and press down; welds are clean and very solid; the middle is not welded too tight, a little slack is left — ‘leave a line in the weld and a swollen cell will thank you’; a foolproof device, very handy. After all the positives were welded the charge was still full — the built-in power is way better than his big home-made unit. Series: join in pairs, then flip and join again, main + and main −; DC voltage reads 16.01V, just right for jump starting. A lead-acid battery tester made do: internal resistance 12.6mΩ, voltage 13.9V, discharge CCA 264 — should start a normal 2.0T car. The main + and − still need a few extra wires to raise discharge current. Tested stacking two and three layers of nickel strip — both weld through solid; conclusion: buying beats building, it’s in his shop window. Comments: someone points out that not using copper strip for a jump starter makes no sense and the cells can barely do 2C (creator agrees, ‘it’ll do’); someone says this kind of welder has a pouch cell that swells after lots of welds and loses performance over time until it can’t weld; a lead-acid tester can’t measure Li-ion accurately (creator: poor precision).
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Homemade jump starter, DIY car emergency power — turning a bought Bluetooth speaker shell into a car jump packProjectsDoomsday Lab

Comments (17)

陈
陈家大馍 · 1 yr ago

Creator liked

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重
重生之末日实验室Author · 1 yr ago

Neat

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用
用户6944170740519 · 1 yr ago

I want to buy a resistance tester, ideally one that does both aluminum and lead-acid batteries. Saw you use this one so I asked customer service, they said it can’t

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4
4278935078570475 · 1 yr ago

No, the one I’m using is a lead-acid battery resistance tester for measuring CCA, it can’t test Li-ion

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重
重生之末日实验室Author · 1 yr ago

Can’t you film the whole thing?? It’s only half every time

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充
充 · 1 yr ago

Just finished editing, posting right away

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重
重生之末日实验室Author · 1 yr ago

Your welder uses a pouch cell, weld too much and it swells — creator replied

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冰
冰城瓜哥 · 1 yr ago

Sloppy build, OK for messing around, but as a jump starter there’s no excuse for not using copper strip

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重
重生之末日实验室Author · 1 yr ago

I doubt these cells can even do 2C, it’ll have to do

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绿
绿波电龙 · 1 yr ago

I have this kind of welder too, fine at first, but after a while the battery degrades and it can’t weld any more.

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重
重生之末日实验室Author · 1 yr ago

What brand?

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绿
绿化带收割 · 1 yr ago

Give me the battery

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经
经方阿文 · 10 mo ago

Can a lead-acid battery resistance tester measure Li-ion batteries?

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重
重生之末日实验室Author · 10 mo ago

If the voltage is in range, yes, but the accuracy is poor, can’t compare with a Li-ion one

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J
John. · 10 mo ago

Blow yourself up, bro

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Y
YYのBB · 1 yr ago

Did you buy the ¥5000 one? Why so cheap

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重
重生之末日实验室Author · 1 yr ago

The cheapest is ¥160, mine is the U3

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